30M+
Devices managed
IoT & Digital Engineering
TSAR IT
Build intelligent products, twins, and edge platforms with TSAR IoT & Digital Engineering.
Pair product strategists, embedded engineers, and edge SREs to turn physical systems into software-defined experiences that learn, adapt, and monetize.
99.97%
Edge uptime
18
Digital engineering studios
Spotlight
Connected product + twin rollout
TSAR IoT & Digital Engineering helped a global OEM embed connectivity into flagship equipment, launch twin-enabled services, and monetize data across 42 countries.
- 32% faster feature releases with integrated PLM/ALM and DevSecOps.
- $280M new service revenue from subscription bundles.
Edge lab | Berlin
Engineers validate sensors + firmware with AI test rigs
Digital twin wall | Austin
Twin visualizations for factories and fleetsTrusted by engineering and operations leaders at
Smart manufacturersEnergy innovatorsMedTech pioneersMobility disruptorsLogistics leaders
Value plays
IoT and digital engineering built for measurable outcomes
Inspired by TSAR's product and engineering studios, these plays connect devices, platforms, and AI so you can ship smarter experiences and new revenue streams without breaking resilience.
Intelligent Products & Platforms
Design software-defined products with embedded connectivity, OTA services, and AI copilots.
- Product strategy labs with customer-back roadmaps
- Embedded firmware, cloud, and API reference stacks
- Over-the-air update, telemetry, and subscription services
Connected Operations & Smart Spaces
Wire factories, campuses, and fleets with sensor fabrics, automation, and remote command centers.
- Industrial IoT blueprints with 5G, LoRaWAN, and private networks
- Control towers with computer vision and predictive maintenance
- Sustainability telemetry for energy, emissions, and safety
Edge AI & Digital Twins
Blend edge compute, AI models, and high-fidelity twins to simulate, predict, and optimize in real time.
- Twin modeling for assets, lines, and supply networks
- Edge AI pipelines with MLOps and secure deployment
- Simulation workbenches for what-if scenarios and training
Sustainable Engineering Lifecycle
Engineer hardware and software with circularity, compliance, and DevSecOps built in.
- Model-based systems engineering and digital thread
- Regulatory, safety, and cybersecurity assurance
- PLM + ALM integration with analytics-driven DevSecOps
Frame North Star experiences, product strategy, and connected platform architecture.
- CxO IoT value labs with industry benchmarks
- Experience storyboards and service blueprints
- Reference architecture for device, edge, cloud, and data
Co-create devices, platforms, and digital twins with agile pods and compliance guardrails.
- Hardware, firmware, and cloud squads in one runway
- Twin + analytics models with synthetic data harnesses
- Pilot deployments with remote ops and OTA pipelines
Run platforms like products with SRE, AI observability, and value assurance.
- Edge/Cloud SRE with AIOps and security posture
- Digital thread + lifecycle analytics for continuous improvement
- Value office tracking adoption, uptime, and sustainability KPIs
Immersive engineering
Studios where hardware, software, and AI converge
Step into IoT foundries, twin theaters, and edge ops floors where multidisciplinary squads build, test, and operate living products.
50+
Live digital twins
22
Edge AI playbooks
35%
Energy savings unlocked
Hardware, firmware, cloud, and design pods co-create IoT experiences.
Factory, fleet, and grid twins stream telemetry and simulations.
Engineers stress-test vision + acoustic models on rugged devices.
Hybrid command center monitors campuses, sustainability, and safety.
Walk through IoT & Digital Engineering studios where physical and digital converge.
Featured story
IoT & Digital Engineering
See how TSAR designs intelligent products, builds digital twins, and runs edge platforms with SRE rigor.
- Co-create connected products with integrated hardware, software, and service design.
- Simulate operations with twins and edge AI to predict, optimize, and monetize.
- Operate platforms with remote command centers, security, and FinOps guardrails.
35%
faster launches
99.97%
edge uptime
$280M
value unlocked
Signature programs
Pre-built journeys to compress time-to-launch
Co-create with product strategists, systems engineers, and edge SREs to ship connected experiences in weeks.
Connected products
IoT Product Foundry
12-week MPC12-week accelerator to co-design, prototype, and launch connected products with subscription-ready services.
- Customer-back design clinics
- Hardware + software reference kits
- OTA + monetization blueprint
Engineering lifecycle
Digital Thread Control Tower
30% fasterUnified PLM/ALM, digital twins, and analytics to monitor quality, compliance, and sustainability from concept to service.
- Model-based engineering assets
- Twin + analytics cockpit
- Regulatory + ESG guardrails
Operations
Edge AI Reliability Lab
40% MTBF liftEdge compute and AI reliability lab delivering validated models, deployment pipelines, and remote operations playbooks.
- Pre-certified edge stacks
- MLOps + observability
- 24x7 remote operations pods
1,800+
IoT & engineering specialists
Product, firmware, OT, and cloud talent across 18 labs.350+
Reusable assets
Device blueprints, twin templates, and edge AI models.40%
Faster launch cycles
Agile pods with integrated compliance and DevSecOps.Global delivery grid
Studios engineered for IoT and digital thread runways
Follow-the-sun pods pair product engineering, digital thread, and edge ops talent so every launch stays resilient and measurable.
16+
Engineering hubs
SOC2
Security posture
24x7
Remote operations
Berlin, Bengaluru
Product & Firmware Studio
Hardware + firmwareSafety + complianceOTA services
Detroit, Pune
Digital Thread Factory
PLM/ALM integrationModel-based engineeringLifecycle analytics
Austin, Singapore
Edge Ops Command Center
Edge SREAIOps + SecOpsRemote operations
42-country rollout
32% faster
Feature releases
$280M
Service revenue
Case study
Industrial OEM launches connected products and digital twins at scale
TSAR IoT & Digital Engineering helped a global OEM embed connectivity into flagship equipment, launch twin-enabled services, and monetize data across 42 countries.
$280M
New revenue
Connected services + APIs38%
Downtime reduction
Twin-powered insights32%
Faster releases
Digital thread automationChallenge
- Legacy hardware without telemetry limited insight and service revenue.
- Manual engineering processes slowed feature releases and compliance.
- No unified platform for managing devices, twins, and OTA services.
Solution
- Designed a modular device architecture with secure connectivity and OTA pipeline.
- Built fleet-wide digital twins with predictive maintenance and simulation.
- Launched an experience layer and partner APIs for new service monetization.
Outcome
- 32% faster feature releases with integrated PLM/ALM and DevSecOps.
- $280M new service revenue from subscription bundles.
- 38% reduction in unplanned downtime through predictive maintenance.
Blueprint
5 weeks
Experience vision + architectureBuild
18 weeks
Device, platform, twin rolloutScale
12 weeks
Monetization + global ops“TSAR helped us reinvent hardware into a living service. Connected products, digital twins, and remote ops landed in months, not years.”— Chief Product Officer, Industrial OEM
Connect
Request IoT & digital engineering support
Share your product and operations goals so our IoT and Digital Engineering leaders can mobilize the right pods.
IoT vision workshop
Half-day lab aligning product, engineering, and operations leaders on connected value plays.
Experience storyboard + roadmapDigital twin starter
Two-week sprint to baseline data, model twins, and identify predictive opportunities.
Twin blueprint + pilot backlog